Capability – Norban Group | Norban Group Companies

Norban Group Capability

Knitting Machinery Utility Machinery Dyeing Machinery Dyeing Finishing Machinery Garments Machinery Printing Machinery Laboratory Machinery

Norban Group at a Glance

Norban Group has started its journey in 1990. Norban is a leading apparel manufacturer and exporter of Bangladesh. It has full vertical setup with state of the art machines in knitting, dyeing, garment production, printing, and embroidery and laboratory facility. Norban Comtex LTD and Horn Bill Apparel LTD is the circular knit production unit with complete vertical set up and Trend Force LTD is the flat knit production unit of Norban group. Beside Apparel business,

Norban Comtex Ltd Floor Area		Hornbill Apparel Ltd Floor Area
Dye House	153,781 SFT	Knitting Floor	4,346 SFT
Laboratory	6,029 SFT	Cutting & CAD Floor	9,720 SFT
Knitting Floor	60,000 SFT	Sewing Floor (9720x2)	19,440 SFT
Cutting Floor	29,279 SFT	Finishing Floor	9,720 SFT
Sewing-Finishing Floor	87,275 SFT	Sample Floor	2,700 SFT
Warehouse	105,737 SFT	Warehouse	2,700 SFT
Printing Floor	24,824 SFT	Dining, Canteen, Kitchen	2,700 SFT
Embroidery	11,000 SFT	Day Care, Medical Center	350 SFT
Sample & CAD Floor	6,000 SFT	Office Area	2,700 SFT
Dining, Canteen, Kitchen	90,000 SFT
ETP, WTP	27,947 SFT
Day Care, Medical Center	4,520 SFT
Office Area	20,000 SFT
TOTAL	6,26,392 SFT	TOTAL	54,376 SFT

Norban Group At a Glance

Download Overview PDF

Garments Capebility

Fibre or Yarn

Cellulosic fibre

Regenerated cellulosic fibre

Elastomeric fibre

Synthetic fibre

Blended fibre

Organic yarn

Recycled yarn

Fabric Structure

Any Sorts of Jersey Structure ( with or without spandex )

Any sorts of Rib Interlock structure ( with or without spandex )

Any Sorts of engineering Stripe Jersey structure ( with or without spandex )

Any Sorts of engineering Stripe Rib structure ( with or without spandex )

Any sorts of terry or fleece structure ( without polar fleece )

Knitting Department : Solid & Auto Stripe (Engineered),Capacity: 26,500 kgs per day (76 Knitting Machines)

Our Knitting Dept is well equipped with the latest model of “Pailung” auto stripe machines with 6 color facility and “Lisky” circular & flat knitting machines with all necessary equipments to produce all kinds of circular knitted fabric in Light & Heavy Jersey (Single Jersey & Double Jersey), Pique, Rib, Interlock, Felpa, Sweat fabric, with Spandex attachment facility in different dia, gauges & weights.

Knitting Machineries Details
Circular knitting
Machine Specification	Unit	Capacity/Day	Brand	Origin
34x24,18,28GG Auto Stripe S/Jersey, Pique	3 Sets	450 Kg	PAILUNG	TAIWAN
30x24,18, Auto Stripe S/Jersey, Pique	3 Sets	450 Kg	HANG XING	CHINA
42x18,14,24,28GG (1x1 Rib, 2x1 Rib, Interlock, Other Structure Design Etc.)	17 Sets	5950 Kg	LISKY	TAIWAN
36x24GG S/ Single Jersey, Pique etc.	10 Sets	4000 Kg	HANG XING	CHINA
36x18,20,24,28 S/Jersey, Fleece, H /Jersey	17 Sets	6800 Kg	LISKY	TAIWAN
30x24,20, S/Jersey, Fleece, H/Jersey	6 Sets	1800 Kg	LISKY	TAIWAN
36x20, Fleece, H/Jersey	20 Sets	7000 Kg	LISKY	TAIWAN
TOTAL	76 Sets	26450 Kg
Note: All Machines are with Lycra attaching facility.
Flat Bed knitting
Machine Specification	Unit	Capacity/Day	Brand	Origin
Flat Bed Collar/Cuff-72 Inch,14G,M728D	4 Sets	3200 Pcs	LISKY	TAIWAN
Flat Bed Collar/Cuff-60 Inch,14G,M728D	10 Sets	9000 Pcs	LISKY	TAIWAN
Flat Bed Collar/Cuff-40 Inch, Model M/100	12 Sets	6000 Pcs	MATSUYA	JAPAN
TOTAL	26 Sets	18200 Pcs

Drawstring knitting
Machine Specification	Unit	Capacity/Day	Brand	Origin
Drawstring 16 spendle	8 Sets	44000 Yards	PT	CHINA
Drawstring 32 spendle	4 Sets	10800 Yards	PT	CHINA
Drawstring 48 spendle	4 Sets	10400 Yards	PT	CHINA
Tipping Auto	2 Sets	50000 Yards	PT	CHINA
Tipping Manual	1 Sets	12000 Yards	PT	CHINA
Metal Tipping Manual	2 Sets	12000 Yards	PT	CHINA
Twill Tape 4.5 Cm	2 Sets	32000 Yards	KY	CHINA
Warping	1 Sets	0	PT	CHINA
Boobin	4 Sets	0	PT	CHINA
Gum Tape	1 Sets	900 Pcs	PT	CHINA
TOTAL	29 Sets	172100 Yards
Note: All Machines are with Lycra attaching facility.
Kind of Circular Knit Fabrics we produce Regularly
Type of Fabric	Type of Regular Used Yarn
Single Jersey (Light & Heavy )	100% Combed Cotton
1 x 1 Rib	100% Bio/Organic Cotton
2 x 1 Rib	60x2 Pima/Supima Cotton
2 x 2 Rib	60x2 Gas Yarn
French Rib (Flat back)	50x2 Gas Yarn
Drop Needle Rib	40x1 Combed Cotton
Sweat Fabric	40/2 Siro Yarn
Interlock	44/2 Siro Yarn
Pique	30x1 Compact Cotton
Flat Knit (Collar & Cuff)	30x1 Regular Cotton
Fleece (Brushed & Un-Brushed)	26x1 Combed Cotton
Each type of fabric is also available with Elastane	24x1 Combed Cotton
Continuous R&D on new fabrics	20x1 Combed Cotton
	50% Modal/ 50% Cotton
	Organic Cotton (Bio Cotton)
	CVC
	100% Viscose
	Cotton with Lycra
	Varieties of Mélange

Download PDF

Fabrics Dyeing Division: Capacity 30,000 Kgs per Day

Our Dyeing Division is equipped with custom designed state of the art dyeing machines of BRAZZOLI & DANITECH Italy, with fully computerized Color Kitchen and Auto Dozing System – which is recognized globally as the leader in making high quality fabrics dyeing. Using renowned dye-stuffs and chemicals, it ensures liquor ratio as low as 1:4.5 / batch, to match our “Save Water” concept of less use of water and lesser effluents.

Fabrics Dyeing Machineries Details
Circular knitting
Machine Specification	Unit	Capacity/Day	Brand	Origin
Bulk Dye Bath: Daniflow DF HT 6	4 Unit	1500 Kgs	Danitech	Italy
Bulk Dye Bath: Innoflow HT4 XC2	1 Unit	1000 Kgs	Brazzoli	Italy
Bulk Dye Bath: Innoflow HT3 XC2	2 Unit	750 Kgs	Brazzoli	Italy
Bulk Dye Bath: Innoflow HT2 XC2	3 Unit	500 Kgs	Brazzoli	Italy
Bulk Dye Bath: Innoflow HT1 XC2	1 Unit	255 Kgs	Brazzoli	Italy
Bulk Dye Bath: Dynamica EF- 1XJ HT	2 Unit	200 Kgs	MCS	Italy
Bulk Dye Bath: Innoecology HT1 XC1	1 Unit	200 Kgs	Brazzoli	Italy
Sample Dye Bath: Overflow MOD HT-50/ MBC-50	2 Unit	50 Kgs	Brazzoli	Italy
Sample Dye Bath: Aquarius Dyeing Machine	1 Unit	50 Kgs	Brazzoli	Italy
Sample Dye Bath: Aquarius Dyeing Machine	1 Unit	25 Kgs	Brazzoli	Italy
Sample Dye Bath: Overflow Dyeing MOD RCL-25/ MBC-25	2 Unit	25 Kgs	Brazzoli	Italy
Turning: Fabric Reversing Machine	02 Unit	22000 Kg	Beneks/Others	Turkey/Bangladesh
Computerized Color Kitchen & Auto Dozing System: Dyestuff check and eighting system, Dissolving system,Chemical reserving and auto dispensing.			3GDOS	Italy

Download PDF

Yarn Dyeing Division: Capacity: 3,500 Kgs per day

Yarn Dyeing Section	Capacity/Day	Unit	Brand	Origin
Yarn/Cone dyeing machine, Model: AR-RBNV 1700/1965	650 kg	1 Unit	BELLINI(ALVE)	Italy
Yarn/Cone dyeing machine, Model: AR-RBNV 1280/1965	395 kg	1 Unit	BELLINI(ALVE)	Italy
Yarn/Cone dyeing machine, Model: AR-RBNV 850/1965	135 kg	1 Unit	BELLINI(ALVE)	Italy
Yarn/Cone dyeing machine, Model: AR-RBNV 210/680	16 kg	1 Unit	ALVE	Italy
Soft Re-coning 60 heads with Intel-wind Model: BR-RW-6-60-P2-P60	168 kg	3 Unit	CORGHI(ALVE)	Italy
Hard Re-coning 60 Heads Re winder Model: BR-RW-6-60-Z2-P60	120 kg	2 Unit	CORGHI(ALVE)	Italy
Overhead mono Beam Crane of 3.2 tons. Type: EMR x EKP	3200 kg	1 Unit	Ascom	Italy
Y/D lab Infra-red laboratory machine, Model : IRD/12		1 Unit	Bellini	Italy
Y/D Finishing Hydro-extractor, Model: HC.1200/72	72 kg	1 Unit	ALVE	Italy
Y/D Finishing Turbo semi-Rapid dryer, Model: CDR 490	490 kg	1 Unit	ALVE	Italy

Download PDF

Fabric Finishing Division: Capacity: 35,500 Kgs per day

The Finishing Dept is equipped with latest ICOMATEX & UNITECH Stenter, FERRARO Compacter, SANTEX
Dryer, BIANCO Squeezer, CORINO Super Slitting, BENEKS Edge Sewing Machine supported by all ancillary
equipments. It is run by trained technicians and supervised by experienced Managers to ensure on-time delivery
of best quality finished fabric as per customers’ requirements.

Specification	Machine Nr.	Brand/ Origin
Flat Stenter IC-10 of 8 Chamber for Drying and Heat setting	Stenter- 01 Unit	Icomatex, Spain
Flat Stenter IC-10 of 8 Chamber for Drying and Heat setting	Stenter- 01 Unit	Unitech, Italy
Santex Dryer Type, 5 Chamber	Dryer- 01 Unit	Santex, Switzerland
Revolution 2500 with 9.7 M Tender/Equalizer Model E-2500	Compector- 01 Unit	Ferraro, Italy
Decatizing Calender /Compacting Machine, Model CUD/FV 1500, Working width 1.35 M (Tubular)	Compector- 02 Unit	Ferraro, Italy
Model: Lisa 4 Knit Plus(open width and tubular processing)	High speed Brush Sueding Machine 01 Unit	Mario Crosta, Italy
Model MC20/24 GF knit open tube (open width and tubular processing)	High speed Double Drum Raising machine- 02 Unit	Mario Crosta, Italy
Superslit Slitting Line 2400 MM	Slitting- 01 Unit	Corino, Italy
Tubular Spreading and double ballooning with double stretcher	Squeezer- 01 Unit	Bianco, Italy
Edge Sewing Machine	Back Sewing- 01 Unit	Beneks, Turkey
GDP-150 Drying Machine	Tumble Dryer- 06 Unit	Guangzhou Panyu
KZ- 125 Kg Dewater Machine	Hydro Extract -02 Unit	Guangzhou Panyu
Tensionless Inspection machine with metering system	Inspection Machine- 01 Unit	Hsing Cheng

Download PDF

Laboratory, R&D, Common Dyeing Kit

It is equipped with computerized color matching system from Switzerland, laboratory testing system from Germany and United Kingdom. Details are stated below : Color Testing Lab

Specification	Machine Nr.	Area	Brand / Origin
Datacolor, Model 800	Spectrophotometer- 01	Color Lab	USA
RD-80	Robot Doser	Color Lab	Rapid, China
Digital PH/Temp Meter, Type HI1130	PH Meter- 01	Color Lab	Hanna, Romania
Color Matching Cabinet, Type CAC 120-5	Light Box- 01	Color Lab	Verivide, UK
Smart Dyer, Model SD16	Lab Dyeing- 02	Color Lab	Rapid, China
Smart Dyer, Model ECO24	Lab Dyeing- 03	Color Lab	Rapid, China
Smart Dyer, Model IR	Lab Dyeing- 01	Color Lab	Alvi, Italy
Mini Dryer Machine, Model R-1	Mini Dryer- 02	Color Lab	Rapid, China
Model CAS-BD-11	Electronic Balance- 01	Color Lab	CAS, Korea
Padding Machine, Model PA1	Padder-01	Color Lab	Rapid, China
Squeezing Machine, Model TS1	Squeezer-01	Color Lab	Rapid, China
Model L-12	Shaker Bath-01	Color Lab	Rapid, China

Laboratory, R&D, Common Dyeing Kit

It is equipped with computerized color matching system from Switzerland, laboratory testing system from Germany and United Kingdom. Details are stated below : Physical Testing Lab

Specification	Machine Nr.	Area	Brand / Origin
GSM/Fabrics weight tester,Z01B, WENZHOU FANGYUAN	GSM Cutter-01	Physical Testing Lab	China
Color Fastness Tester, Type M 228 B	Rotawash-01	Physical Testing Lab	SDL-Atlas, England
Color Fastness Tester, 1615 -20	Gyrowash-01	Physical Testing Lab	James Heal, UK
Dry the specimen, 918E003/A1-A2	Oven Dryer/Incubator-01	Physical Testing Lab	SDL-Atlas, England
CF to Perspiration test ,Perspirometer, Type M231, 8312	Perspirometer-04	Physical Testing Lab	SDL-Atlas, England, James Heal, UK
Crock meter/Rubbing Fastness Tester, Type M238AA & 680 MD	Crock meter/ Crockmaster-02	Physical Testing Lab	SDL-Atlas, England & James Heal, UK
Appearance after wash, Dimensional Stability *Spirality test,Wascator FOM 71 CLS	Electrolux Washing Machine-03	Physical Testing Lab	SDL- Atlas (Electrolux), England & James Heal, Sweden.
Appearance after wash, Dimensional Stability * Spirality test, iQ 300, SIEMENS	Siemens Washing Machine-02	Physical Testing Lab	Germany
Appearance after wash, Dimensional Stability * Spirality test ,WIM64, BOSCH	BOSCH Washing Machine-02	Physical Testing Lab	Turkey
Fabric testing system, Model EC300, Type M222QW	Quick Wash Plus-01	Physical Testing Lab	SDL-Atlas, England
Dry Specimen, iQ 100, SIEMENS	Siemens Tumble Dryer-02	Physical Testing Lab	Germany
Dry Specimen, WDT2, BOSCH	BOSCH Tumble Dryer-02	Physical Testing Lab	Poland
Dry Specimen, TD6-7, Electrolux	Electrolux Tumble Dryer-02	Physical Testing Lab	Sweden
ICI Pilling Tester, Type 227A	ICI Pilling Tester-01	Physical Testing Lab	SDL-Atlas, England
For fabrics Surface pilling, fuzzing test,1605	Midi-Martindale-01	Physical Testing Lab	James Heal, UK
Check fabrics & Garments pH, BP3001 ,TRANS Instrument	pH Meter-01	Physical Testing Lab	Singapore
weight Chemical & specimen, GMB303,EK6000B,	Digital Balance-02	Physical Testing Lab	Germany, Dubai U.A.E
Water Use For testing ,Water Tech	Grade 3 Water Plant-01	Physical Testing Lab	Bangladesh
To check the Fabrics strength quality, 1440	Truburst 4	Physical Testing Lab	James Heal, UK
To Control Humidity & Temperature ,	STULZ-01	Physical Testing Lab	Germany

Download PDF

Garments Division : 73 Lines, 2076 Machines, Capacity : 128,000 pcs per day.

		Unit-1: Norban Comtex Ltd	Unit-2: Hornbill Apparel Ltd.	Total
Year of Establishment:		2008	1996
Number of Sewing Line:		61 Lines	12 Lines	73 Lines
Number of Workers (Entire Factory):		4,432 Person	1,014 Person	5,446 Person
Avg. Machine per Sewing Line:		28 Machines	30 Machines
Total Number of Sewing Machine:		1686 units	390 units	2076 unites
Total Production Capacity per Day:		110,000 Pcs	18,000 Pcs	128,000 Pcs
Total Production Capacity per Month:		2,750,000 Pcs	450,000 Pcs	3,200,000 Pcs

TYPE OF MACHINES		MACHINE BRANDS		COUNTRY OF ORIGIN
Sewing Machines: SNLS (Plain M/C), DNLS, Over Lock, Flat Lock (Cylinder Bed), 3 Needle Flat Lock (KANSAI), Chain Stitch Machine etc.		JUKI, BROTHER, KANSAI, YAMATO, NAGAISHING, MMS, HASHIMA, KM, NISHO, OSHIMA, etc.		All Machines are from JAPAN
Sewing Machines: Button Hole, Button Stitch, Button Ascolite Machine, Fusing Press Machine, Pneumatic Snap Fixing Machine, Thread Re-Coning Machine, Needle Detector, Spotting Machine, Steam Iron, Vacuum Ironing Table, Thread Suction Machine etc.				All Machines are from JAPAN

Cutting Department equipped with Auto Spreading &Auto Cutting Machine
Specification	Machine	Brand	Origin
Automatic Fabric Cutting Machine with clearing Belt	Auto Cutter- 02 Unit	KURIS	Germany
Automatic Fabric Spreading Machine with Spreading Processor	Spreader- 06 Units	KURIS	Germany

Pattern/Fitting Section equipped with AUTO CAD
Item	Specification		Origin
Auto CAD Software	Developed by: OPTITEX		U.S.A.
Plotter- 3 Unites	Brand: Ioline & Technology		U.S.A. & U.K.
Digitizer – 1 Unit	Assyst Bullmer		U.K
Fit Stand- 5 Unit (Ladies, Men's and Kids)	ALVALON		Hong Kong

Download PDF

Connect Norban

Join us to make a positive impact on each other and the world.

Norban Group Capability

Knitting Machinery Utility Machinery Dyeing Machinery Dyeing Finishing Machinery Garments Machinery Printing Machinery Laboratory Machinery

Companies

Quick Link

Follow Us